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High performance automotive interior parts injection moulds
Part 1: Mould Description
IATF 16949 Certificated Injection Mould For Auto Interior Parts With Wood Look | |
Mold Type | Plastic injection mold, overmolding, Interchangeable Mold, insert molding, compression mold, stamping, die casting mold, etc |
Design software | UG, ProE, AutoCAD, Solidworks, etc |
Main services | Prototypes, mold design, mold making, mold tesing, low volume/high volume plastic production |
Certificate | ISO9001: 2015; IATF16949: 2016 |
Steel material | 718H, P20, NAK80, S316H, SKD61, etc |
Plastic production Raw material | PP, PA6, PLA, ABS, PE, PC, POM, PVC, PET, PS, TPE/TPR, etc |
Mold base | HASCO, DME, LKM, etc |
Mold runner | Cold runner and hot runner |
Mold hot runner | DME, HASCO, YUDO, etc |
Mold cold runner | Point way, side way, follow way, direct gate way, etc |
Mold strandard parts | DME, HASCO, etc |
Mold life | According to client's requirements |
Mold hot treatment | Quencher, nitridation, tempering, etc |
Mold cooling system | Water cooling or Beryllium bronze cooling, etc |
Mold surface | EDM, texture, high gloss polishing |
Hardness of the steel | 20~60 HRC |
Equipments | High speed CNC, standard CNC, EDM, Wire cutting, Grinder, Lathe, Milling machine, plastic injection machine |
Lead time | 35~55 working days |
Month Production | 50 sets per month |
Mold Packing | Standard exporting Wooden case |
Part 2: Mould Making Process
1 | Quotation | Need 2D/3D drawing or Samples |
2 | Mould Design | Mould design drawing could be sent for confirmation in one week after receiving the down payment |
3 | Mould Making | Start mould manufacturing only after the mould design is confirmed by customers |
4 | Mould Trial | 1st shot samples will be available for checking |
5 | Sample Confirmation | Customer to check and confirm samples |
6 | 2nd Payment | Customer need to pay for the 2nd payment once received the T1 shot samples |
7 | Mould Modification | Modify the mould if necessary |
8 | Mould Delivery | To deliver the mould after received the 3rd payment |
9 | After-Sales Service | Free of charge for 12 months warranty |
10 | Unpaid Balance | Customer need to pay for the balance after molds having been shipped out two months |
【Product Overview】:
Our high performance automotive interior parts injection mould is a high quality solution tailored for the modern automotive manufacturing industry. Adopting advanced design concepts and sophisticated manufacturing processes, this mould is designed to meet the stringent standards of the automotive industry, ensuring that the interior parts produced are not only of excellent aesthetics, but also of outstanding durability and safety.
【Core Advantage】:
Material Selection: Selection of high quality mould steel (such as 718H, P20, NAK80), heat treatment and surface treatment to ensure the hardness and corrosion resistance of the moulds and prolong the service life.
Design innovation: applying professional design software such as UG, ProE, AutoCAD, etc., combined with fluid dynamics analysis, optimise the pouring system and cooling channel layout to achieve fast and even cooling and shorten the production cycle.
Precision manufacturing: Relying on modern equipment such as high-speed CNC machining centre, EDM, wire cutting, etc., to ensure the high precision and surface finish of the moulds, and reduce the time and cost of subsequent mould repair.
Hot runner technology: Integrated YUDO hot runner system effectively avoids the waste of cold head, improves the material utilisation rate, and at the same time reduces the energy consumption and enhances the production efficiency.
Strict Quality Inspection: Each set of moulds has to pass strict dimensional inspection, pressure test and trial mould verification to ensure compliance with drawing requirements and industry standards.
【Applicable Scope】:
Suitable for the production of car dashboard, door panels, seat frames, air conditioning vents and other interior parts.
Suitable for all kinds of engineering plastics, such as PP, ABS, PC, PA, etc., for different grades of automotive interior requirements.
【Service Commitment】:
Personalisation: one-stop service for mould design, manufacturing and testing according to customer requirements.
Quick response: professional customer service team to ensure a worry-free experience from enquiry to after-sales.
On-time delivery: Strictly control the production process to ensure on-time delivery without affecting the customer's production schedule.
After-sales guarantee: provide 12 months free warranty, as well as lifelong technical support and maintenance services.
Part 5: The Injection Mould & Samples