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Hot / Cold Runner Plastic Injection Tool For Eco Friendly Car Front Side Interior Trim
Part 1: Mould Description
We promise | All customer-oriented, never for short-term profit, and sell long-term benefits |
We produce | Prototype, injection molding, injection Products, product assembly, surface printing, spraying the surface integration |
Customer provide | 2D, 3D, samples, or the size of the multi-angle pictures |
Mould Time | 35-50 working days |
Product time | 7-15 working days |
Moud precision | +/-0.01mm |
Mould life | 300k-1000k million shots |
Producing Process
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Audit drawings - mold flow analysis - design validation - Custom Materials - mold processing - core processing - electrode machining - Runner system processing - parts processing and procurement - machining acceptance - cavity surface treatment process - complex mode Die - The entire mold surface coating - Mounting plate - mold sample - sample test - sending samples
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Mould cavity | One cavity, multi-cavity or same different products be made together |
Mould material | P20, 2738, 2344, 718, S136, 8407, NAK80, SKD61, H13 |
Runner system | Hot runner and cold runner |
Base material | P20, 2738, 2344, 718, S136, 8407, NAK80, SKD61, H13... |
Finish | Pitting the word, mirror finish, matte surface... |
Standard | DME, HASCO, FUTABO, LKM... |
Main equipments
| Milling, grinding, CNC, EDM, wire cutting, carving, EDM, lathes, surface finish... |
Software
| CAD, PRO-E, UG Design Time: 1-3 days (normal circumstances) |
Product material | ABS, PP, PC, PA6, PA66, TPU, POM, PBT, PVC, HIPS, PMMA, TPE, PC/ABS, TPV, TPO, TPR, EVA, HDPE, LDPE, CPVC, PVDF, PPSU, PPS, etc |
Quality system | ISO9001: 2015; IATF16949: 2016 |
Delivery time | Around 55 working days |
Warranty | 12 months for free of charge |
Attention:
Pease offer the following information when you send us the mould inquiry.
a) product drawing or the sample photo with sizes.
b) mould steel you want to use.
c) standard mould base or not.
d) runner system you want(cold or hot).
Part 2: Our Services
1. We are a one-stop production provider, and we can supply you with Research&Development, mould manufacturing, Injection molding, Secondary process and product assembly.
2. Equipment: High Precision CNC, High peed Miller, Deep hole Drilling machine, EDM, Wire Cut,
Grinding Machine, Fitting process machine, Injection Machine etc.
3. Design: we have more than 7 mold desingers and 3 CNC Engineers with rich experience. UG CAD and UG NX4 CAM for design and manufacturing and AutoCAD2007 for 2D layout.
4. Mould design is subject to customers’ requirements. We will prepare DFM report and mold flow analysis report if customers need.
5. Heat treatment of mold (Hardening) can be provided including quencher, nitridation, tempering, etc.
6. After-sales service: 12months warrenty(free of charge).
Part 3: Our Advantages
1. Professional and experienced workers
2. Advanced technology and equipment
2. Competitive price & OEM design
3. Design drawings for free
4. Injection mold production more than 15 years of experience
7. We use eco-friendly material
8. A very strict quality controlling system
9. Delivery on time
Part 4: Our Quality Control
We have good QC system, covering IQC, OPQC, OQC
For the Q/C of mould, there are 3 steps:
1. Mould Material Q/C
- Mould Steel Checking (Hardness, flaw detection)
- Mould Standard Spare Parts Checking (hardness, size, flaw checking)
2. Mould Making Process Q/C
- design checking (part design, mould design, mould engineering drawing)
- each part of mould’s size checking after machining according to 2D drawing
- mould testing (check mould running condition)
3. Check with customer’s requirement again before mould shipping
Part 5: Product Show
RFQs are always welcome, we sincerely hope to cooperate with clients from home and abroad.
Kindly contact me if any questions. It is our pleasure to be on service of you.